Innovative Automation Engineer with 6+ years of experience designing, implementing, and optimizing automated systems for manufacturing and industrial processes. Expertise in PLC programming, SCADA systems, robotics integration, and industrial IoT solutions. Proven track record of delivering projects that increase production efficiency, reduce operational costs, and enhance product quality. Adept at collaborating with cross-functional teams to translate business requirements into effective automation solutions while ensuring compliance with safety standards and industry regulations.

Senior Automation Engineer

• Lead a team of 5 automation engineers in designing and implementing automated production systems for semiconductor manufacturing, resulting in 35% increase in throughput and 25% reduction in defect rates

• Develop and optimize PLC programs, HMI interfaces, and SCADA systems using Allen-Bradley, Siemens, and Wonderware platforms, integrating with existing MES and ERP systems to enable real-time production monitoring and data analytics

• Spearhead implementation of predictive maintenance program utilizing machine learning algorithms and IoT sensors, reducing unplanned downtime by 40% and maintenance costs by $350K annually

Automation Engineer

• Designed and implemented automated assembly and testing systems for medical device manufacturing, ensuring compliance with FDA regulations and ISO 13485 standards while improving production efficiency by 28%

• Programmed and commissioned PLCs, motion controllers, and vision systems using Ladder Logic, Structured Text, and Python, integrating with robotic systems from ABB and FANUC

• Collaborated with quality assurance and validation teams to develop comprehensive test protocols and documentation for automated systems, ensuring 100% traceability and regulatory compliance

Controls Engineer

• Developed control systems for automated production lines in automotive component manufacturing, implementing PLC programs and HMI interfaces that improved cycle times by 22%

• Conducted troubleshooting and root cause analysis of automation system failures, reducing mean time to repair by 35% and improving overall equipment effectiveness (OEE) from 72% to 86%

• Assisted in the design and implementation of safety systems compliant with ISO 13849 and IEC 62061 standards, ensuring operator safety while maintaining production efficiency

Master of Science in Electrical Engineering

• Specialization: Control Systems and Industrial Automation

• Thesis: 'Adaptive Control Algorithms for Flexible Manufacturing Systems' - Developed novel control strategies that improved system responsiveness by 40%

• Relevant Coursework: Advanced Control Systems, Robotics, Machine Learning for Control, Industrial IoT, Digital Signal Processing

Bachelor of Science in Mechanical Engineering

• Honors: Magna Cum Laude; Engineering Excellence Scholarship; Dean's List (all semesters)

• Senior Project: 'Automated Material Handling System for Flexible Manufacturing' - Designed and built a prototype that won 1st place in the Engineering Design Showcase

• Relevant Coursework: Mechatronics, Manufacturing Processes, Embedded Systems, Programming for Engineers, Dynamics and Controls

Semiconductor Wafer Handling Automation

• Designed and implemented fully automated wafer handling system integrating robotic arms, vision inspection, and precision motion control, increasing throughput by 45% and reducing wafer damage by 90%

• Developed custom PLC and SCADA applications with advanced recipe management and real-time process monitoring capabilities, enabling flexible production of multiple product variants with minimal changeover time

• Implemented comprehensive error detection and recovery protocols that reduced mean time to repair by 60% and improved overall equipment effectiveness from 75% to 92%

Medical Device Assembly Line Automation

• Led design and implementation of FDA-compliant automated assembly line for Class II medical devices, incorporating precision robotics, vision inspection, and laser welding systems

• Developed validation protocols and documentation in accordance with GAMP 5 guidelines, ensuring 100% traceability and compliance with regulatory requirements

• Integrated automated quality control testing at multiple stages, reducing defect rates by 85% and improving first-pass yield from 92% to 99.5%

Industrial IoT Monitoring System

• Architected and deployed plant-wide IoT monitoring system with 500+ sensors collecting real-time data on equipment performance, energy consumption, and environmental conditions

• Developed custom analytics dashboard using Python, Node.js, and Power BI that provided actionable insights on production efficiency, predictive maintenance needs, and energy optimization opportunities

• Implemented machine learning algorithms for anomaly detection and predictive maintenance, reducing unplanned downtime by 35% and extending equipment lifespan by an estimated 20%

Professional Engineer (PE) - Control Systems

• Licensed Professional Engineer specializing in control systems and automation

• Demonstrated expertise in engineering principles, ethics, and professional practice

• Authority to sign and seal engineering documents for public and private projects

Certified Automation Professional (CAP)

• Comprehensive certification covering all domains of automation engineering practice

• Validated expertise in automation project management, integration, and implementation

• Recognition of ability to improve safety, reliability, and efficiency through automation

FANUC Certified Robot Programmer - Level II

• Advanced programming skills for FANUC robotic systems and controllers

• Expertise in robot integration, vision systems, and advanced motion control

• Proficiency in troubleshooting complex robotic applications and optimizing performance

Member

• Active participant in the Factory Automation and Industrial Control Systems Security committees, contributing to development of industry standards and best practices

• Regular presenter at regional ISA conferences on topics including industrial IoT implementation, cybersecurity for automation systems, and advanced control strategies

• Mentor for early-career automation professionals through the ISA Mentor Program, providing guidance on technical skills development and career advancement

Technical Committee Member

• Contribute to working groups focused on Smart Manufacturing and Industry 4.0 implementation strategies for small and medium enterprises

• Co-authored white paper on 'Practical Approaches to Manufacturing Digital Transformation' that has been downloaded over 5,000 times

• Participate in quarterly forums to share insights and best practices for integrating automation systems with enterprise business systems

Guest Lecturer

• Deliver semi-annual lectures on 'Industrial Automation in Practice' for graduate-level control systems engineering courses

• Advise student teams on capstone projects related to automation and control systems, providing industry perspective and technical guidance

• Participate in department's Industry Advisory Board, helping shape curriculum to address emerging industry needs and technological trends